Automated solution for precise welding torch positioning
The Automatic Joint Tracking System (JTS) is an automated solution for precise welding torch positioning in two axes (up-down ↕️, left-right ↔️). JTS is primarily used to compensate for misalignment or curvature in the workpiece. Since the workpiece is not always positioned perfectly parallel or may have irregularities, Joint Tracking System continuously tracks the joint and ensures that the weld seam is placed exactly where it should be. This eliminates the need for manual torch adjustments, improving precision and consistency in the welding process.
Compatible with MIG/MAG and SAW welding, the Joint Tracking System (JTS) seamlessly integrates with any existing or new column & boom, gantry welding system, or custom-built welding setup, ensuring precise torch positioning and consistent weld quality.
The cross-slide unit mounting plate features multiple hole patterns, allowing for flexible installation with various welding machines. This design ensures easy integration with existing welding system.
For enhanced automation and safety, JTS can be integrated with the main welding device’s safety system, ensuring smooth and secure operation. Additionally, it can transmit key signals to the main system (e.g., a column & boom system), such as sensor voltage (strain) in the X and Z axes (analog voltage signal) and information about reaching the end of the tracking range, enabling more advanced process control.
Various tips for tracking system
The range of interchangeable sensor tips allows precise alignment with different weld groove types, ensuring highly accurate and reliable seam tracking across various welding applications.
Ball tip
Used for tracking of butt and fillet welds without tacking. The geometry of joint pre-pared for welding must allow for stable ball movement.
Bent tip
Used for tracking of fillet welds with or without tacking.
Fork tip
Used for tracking of fillet welds with or without tacking and for multi-pass welding.
Adapter tips
Used for tracking of butt welds of small dimensions not allowing for using the ball tip. In such case no tacking should be used.
How does Joint Tracking System work?
The Automatic Joint Tracking System JTS 200×200 system is composed of a cross slide unit, a high-precision tracking sensor, a control cabinet, an intuitive control pendant, and a set of cables and mounting components. Both axes move on linear guides and are driven by trapezoidal screws, ensuring smooth and stable movement for accurate and repeatable torch positioning.
The operator positions and pre-tensions the tip of the electromechanical two-axis sensor within the welding groove. During the welding process, the sensor continuously detects deviations in the groove’s trajectory and automatically adjusts the welding torch to maintain its pre-set position relative to the welding joint.
By delivering real-time trajectory correction, JTS keeps the torch in the correct position relative to the welding material. This minimizes welding defects and reduces the need for post-weld grinding.
- Power 500 W
- Horizontal movement range (X axis): 200 mm (7.9″)
- Vertical movement range (Z axis): 200 mm (7.9″)
- Max vertical movement speed (Z axis): 360 mm/min (14.2 in/min)
- Max horizontal movement speed (X axis): 360 mm/min (14.2 in/min)
With a standard range of motion of 200 x 200 mm, the Automatic Joint Tracking System provides great flexibility in terms of range of motion and adaptation to the weld joint track. The movement range can be customized upon customer’s request.
Three modes to choose from
Automatic Joint Tracking System (JTS) operates in three modes:
- manual,
- automatic vertical,
- and automatic horizontal and vertical.
In manual mode, operator precisely controls the movement of both the X and Z axes using arrow buttons on the control pendant. The automatic vertical mode enables real-time tracking along the vertical axis, adjusting the torch height for optimal positioning. The automatic horizontal and vertical mode provides full seam tracking in both axes.
Wide Range of Industrial Applications
Automatic Joint Tracking System is ideal for fillet and butt welding in tanks, vessels, structural beams, as well as the production of pipes, wind towers, and construction beams. Suitable for both longitudinal and circumferential welding applications.
For even greater versatility, the JTS 200×200 can be seamlessly integrated with welding oscillators, expanding application possibilities for high-precision, automated welding.
